An uninterrupted pipe is fabricated through the coalescence of a steel sheet or strip, which is unwound and rolled prior to being connected. This convergence fosters a joining seam that is then tempered to shed any excess strain and seal between the plate and pipe. The pipe consequently undergoes final rollers and is then cut to the desired size.
Industries ranging from oil and gas to construction can benefit greatly from welded seamless pipe, created in a range of sizes and specifications to suit their specific needs. From precisely 4 inches (100 mm) to an impressive 60 inches (1,500 mm) in diameter, and up to 100 feet (30 meters) in length, this piping system is sure to deliver results.
With a range of options including carbon steel, alloy steel, and stainless steel, welded seamless pipes are utilized for a variety of applications. The most popular choices are carbon steel and stainless steel; the former is regularly used in applications such as oil and gas, petrochemical, power generation, and construction, while the latter is preferred when a higher level of corrosion resistance is essential.
The preferred technique for producing welded seamless pipe is Electric Resistance Welding (ERW). This method calls for an electric current to be passed through the pipe and an electrode to produce the weld. The current proceeds to heat the pipe’s metal, forming a molten pool. Once cooled, this liquid solidifies, leaving a seamless join between the two pieces. That said, other welding processes such as Electric Flash Weld (EFW), Submerged Arc Welding (SAW), and Shielded Metal Arc Welds (SMAW) are also applicable in these types of scenarios.
The EFW welding process is a process of joining metal parts by harnessing the power of electrical current. By running an electrode through the pipe and then running a high frequency electrical current through it, a weld is formed. As the current courses through the metal, it heats until it melts, forming a molten pool. The weld is then allowed to cool until the metal solidifies again.
The SAW welding process yields beautiful welds, handcrafted one at a time. An acetylene torch is swept across the surface of a tube, warming up the material until it liquifies. During this process, the pieces become one as an aesthetically pleasing joint is formed. After this, the weld is then allowed to cool, ensuring the newly joined metal hardens into a single undivided unit.
Through SMAW welding, electrodes are waved over the surface of a pipe in order to generate a weld. This process produces intense heat capable of melting the metal and forming the weld, then solidifying as it cools.
Post time: 2023-06-24